Hydrogen Embrittlement Testing at TCR
- Rohit Bafna
- 6 days ago
- 1 min read
In industries where high-strength metals are exposed to hydrogen-rich environments, the risk of hydrogen embrittlement (HE) poses a significant challenge. At TCR Engineering, we specialize in comprehensive Hydrogen Embrittlement Testing per ASTM F519 standards, accredited by NABL, ensuring the highest level of reliability and accuracy. Hydrogen embrittlement occurs when hydrogen atoms diffuse into metals, leading to reduced ductility and potential catastrophic failure under stress. This is a critical concern in industries such as aerospace, automotive, oil & gas, and manufacturing, where components are exposed to hydrogen during operations, plating, or cathodic protection processes. TCR Engineering utilizes cutting-edge mechanical and electrochemical testing methodologies, including:
Sustained Load Testing to evaluate material susceptibility to embrittlement.
Slow Strain Rate Testing (SSRT) for enhanced defect detection.
Microstructural Analysis to assess hydrogen-induced damages.

Our hydrogen embrittlement testing is crucial for:
✔ Aerospace components – Landing gears, fasteners, and high-strength alloys.
✔ Automotive industry – Transmission components, springs, and fasteners.
✔ Oil & Gas – Pipes, drill tools, and pressure vessels subjected to high hydrogen exposure.
✔ Electroplated Parts – Testing post-coating hydrogen embrittlement susceptibility.
✔ Manufacturing & Heavy Engineering – Assessing the durability of high-strength materials.